Technical seminar on materials contributions to Beijing 2008 Olympic Games and innovative solutions based on dry mortar technology
By Ir LAM Chi Sing
A technical seminar on materials contribution to Beijing 2008 Olympic Games and innovative solutions based on dry mortar technology was held on 3 February 2009. The speaker, Ir Raymond Wan, delivered the application of innovative pre-mixed dry mortar on floor usage and green solutions to building construction.
Dry mortar is a pre-blended dry powdery material comprising of binders, fillers, additives and pigments. It can be immediately used after being mixed with water. They are usually termed as polymer modified cementitious mortars. For example, self-levelling floor compound can be applied onto floor substrates at a thickness from 3 mm to 10 mm. The products can be either colour or non-colour finish, it can be applied on defective and damaged floors with weak dusty, uneven, joints, cracks, damaged epoxy and wear-out surface. The products have high abrasive resistance, they are also durable, elastic and flexible. Its hardness can be tested by impact test method (a European test) with hard and sharp steel impactor.
The innovative dry mortar (self levelling floor compound) had been applied as finished floors with a total of 87,000 sq m in the National Stadium, Olympic basketball Gymnasium and Olympic Green Car Park. Before application, minor crack was repaired and then applied primer to the cleaned floor, the raw dry mortar was mixed with water to produce consistent slurry, and a simple flow test was performed complying with the BSEN 12706. The mixed mortar was then pumped onto the floor and spread to level with a straight edge, allowed to finish resulting the self smoothing and hardened floor. The materials can be suitably used for repairing, maintenance, renovation and decoration. A number of examples on floor applications were demonstrated.
Apart from applications on flooring, the innovative dry mortars can also be applied for waterproofing restoration and wall reinstatement, other applications include thermal insulation, fire resistance, noise absorbent, anti-radon and low VOC finishes. It is a green and environmental-friendly product. The polymer modified cementitious-based flexible waterproofing materials can achieve a seamless layer with good bonding, flexible and easy maintenance. It can also be applied on external tiled wall renovation work to replace tradition patch repair, re-render and re-tiling work. It can provide innovative enhanced alternative solutions for speedy and cost-effective external tile façade refurbishment.
The seminar ended with the interactive question-and-answer session. On behalf of the MT, BD, EV Divisions and the participants, we would like to thank Ir Wan for giving us a meaningful and innovative talk and widen our knowledge on the development of innovative green products in construction.
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Audience asking questions on the floor
Ir P K Lee of the EV Division, Ir Raymond Wan, the speaker, Ir George Cheng of the BD Division and Ir Prof Lawrence Wu of the MT Division
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